More and more companies around the world are seeking sustainable solutions to show their commitment to reducing their environmental impact by optimising their packaging processes.
In this context, die-cut cardboard boxes are emerging as an environmentally friendly and versatile option for product packaging.
In this article, we will explore the characteristics of die-cut cardboard boxes, the differences between die-cut boxes and American boxes, and how to choose the right box according to its use and your supply chain.
Characteristics of a die-cut box
Cardboard die-cut boxes are made using a die-cutting process, in which a single piece of cardboard is cut and folded to create the structure of the box.
This process makes die-cut boxes lightweight, yet strong and durable.
Die-cutting makes it possible to create customised shapes and sizes to suit the specific needs of the products to be packaged.
One of the main features of die-cut boxes is their ease of assembly.
Die-cut boxes are often ‘self-assembling’, meaning they are easy to assemble without resorting to adhesive tape. In addition, they are rendered boxes, meaning they’re flat, so they require less space, which helps optimise warehouse storage.
Differences between die-cut cardboard boxes and American boxes
Die-cut boxes are often confused with American boxes, but there are significant differences between the two types of packaging.
American boxes, or four-flap boxes, are the standard cardboard boxes we are used to seeing. They consist of a rectangular base and four side flaps that overlap to close the box. American boxes require the use of adhesive tape to insure a proper seal.
On the other hand, die-cut boxes are designed with a single flat structure that can be easily folded and assembled without the use of additional adhesives. Die-cut boxes are more versatile in terms of design and can be customised to fit specific shapes and sizes. This makes them ideal for packaging products of different sizes and shapes.
They are practically self-assembling boxes that facilitate logistics and packaging by optimising the storage space in the warehouse.
Which box to choose according to use and logistics
Regardless of the sector, the starting point for the design of a box is the structure.
The latter mainly serves two distinct functions: a protective and a communicative one.
- The structure of the box must, first and foremost, protect the product inside, favouring its integrity and maintaining its characteristics. Boxes are used as primary packaging, so they must perform optimally throughout the logistics chain. Just think about the Made in Italy market: the use of high-performance boxes allows products to be exported anywhere in the world, remaining unaltered and arriving at their destination to be appreciated in all their qualities.
- The communicative function of the box interests both the end consumer and the actors in the supply chain. Of course, the communication will be of a different type and focused on two different logics. If the communicative function interests the actors, the boxes will carry a series of symbols or instructions to facilitate their correct handling, storage and transport; thus preserving the safety of the operators and safeguarding the product at the same time.
Sector studies have highlighted the decisive role of packaging in the realisation of the shopping experience. Industrial packaging can be customised either with an eye-catching design or by using personalised printing in line with your brand.
Printing can be done both inside and outside the packaging, in the same step, making it original and creating a surprise effect for the customer when opening it. This solution is particularly appreciated in direct sales to the end consumer via e-commerce.
BOTTA EcoPackaging provides a professional consulting service dedicated to designing the most suitable packaging solution for your needs. We also offer a range of ancillary services, making us a one-stop shop for your packaging.
When it comes to choosing the right die-cut box to package your products, it is important to consider the use and logistical requirements.
Die-cut cardboard boxes are particularly suitable for lightweight or medium-sized products. They are ideal for packaging items such as cosmetics, electronic devices, books, toys and packaged food products.
Customised die-cutting allows the box to be adapted to the size of the product, minimising material wastage and providing adequate protection during transport with the consequent economic benefit of fewer cases of returned goods due to damage.
In terms of logistics, die-cut boxes offer some significant advantages. Their extensible structure allows multiple boxes to be stacked efficiently, reducing the space needed for storage and optimising loads to reduce the number of transports with consequent benefits on related costs and pollutant emissions.
In addition, the ease of quick assembly saves time and increases efficiency during packaging operations.
Die-cut cardboard boxes are an eco-friendly solution for product packaging. Thanks to their functional design and ease of assembly, they offer numerous advantages for both companies and consumers.
Customised die-cutting allows the boxes to be adapted to specific product requirements, reducing material waste.
If you are looking for a green option for your packaging, die-cut cardboard boxes could be the ideal choice.
Explore the possibilities offered by these eco-friendly boxes in our catalogue and discover how they can help reduce the environmental impact of your products without compromising quality and safety during logistics.
Choosing die-cut cardboard boxes means investing in a more sustainable future, where companies are committed to reducing their environmental impact and adopting eco-friendly solutions to leave a better world for future generations.
You might be interested in: https://www.botta.it/blog/cartone-ondulato-cose-come-si-usa-e-quali-sono-i-vantaggi/
If you run an e-commerce business read this article:
https://www.botta.it/blog/scatole-per-e-commerce-spedire-in-sicurezza-e-diminuire-i-resi/
